Ngokwezidingo zokuthuthukiswa kokukhiqiza, ifektri ihlela ukusungula ai-valve yebholaumugqa wokukhiqiza wokucubungula i-sphere. Njengoba ifektri okwamanje ayinayo yonke insimbi engagqwali ephelele yokuphonsa kanye nemishini yokwenza (indawo yasemadolobheni ayivumeli imishini yokukhiqiza ethinta imvelo yasemadolobheni), izikhala ze-sphere zincike ekucubunguleni ukukhishwa kwempahla , Akukhona nje kuphela izindleko eziphezulu, ikhwalithi ayizinzile. , kodwa isikhathi sokulethwa asikwazi ukuqinisekiswa, okuthinta ukukhiqizwa okuvamile. Ngaphezu kwalokho, izikhala ezitholwe yilezi zindlela ezimbili zinezibonelelo ezinkulu zokusebenzisa imishini kanye nokusetshenziswa kwezinto eziphansi. Ikakhulukazi, ama-cast sphere anezingqinamba ezifana nokuvuza komoya we-capillary, okuholela ezindlekweni eziphezulu zomkhiqizo kanye nokuzinza kwekhwalithi okunzima, okuthinta kakhulu ukukhiqizwa nokuthuthukiswa kwefektri yethu. Ngakho-ke, kubalulekile ukuguqula ubuchwepheshe bokucubungula indawo. Umhleli we-Xianji.com uzokwethula kafushane indlela yayo yokucubungula.
1. Umgomo wokuphotha indilinga
1.1 Imingcele yezobuchwepheshe yama-valve sphere (bona Ithebula

1.2. Ukuqhathanisa izindlela zokwakha i-sphere
(1) Indlela yokusakaza
Lena indlela yokucubungula yendabuko. Kudinga isethi ephelele yemishini yokuncibilikisa nokuthela. Kudingeka futhi isitshalo esikhulu nabasebenzi abengeziwe. Kudinga utshalomali olukhulu, izinqubo eziningi, izinqubo zokukhiqiza eziyinkimbinkimbi, futhi kungcolisa imvelo. Yonke inqubo Izinga lekhono labasebenzi lithinta ngqo ikhwalithi yomkhiqizo. Inkinga yokuvuza kwe-sphere pore ayikwazi ukuxazululwa ngokuphelele, futhi isibonelelo sokusebenza kanzima sikhulu, futhi imfucuza inkulu. Kuvame ukutholakala ukuthi amaphutha okuphonsa akwenza ukuthi kukhishwe ngesikhathi sokucubungula, okuzokwandisa izindleko zomkhiqizo. , Ikhwalithi ayikwazi ukuqinisekiswa, le ndlela akufanele yamukelwe yifektri yethu.
(2) Indlela yokuqamba
Lena enye indlela esetshenziswa izinkampani eziningi zamavalvu ezifuywayo njengamanje. Inezindlela ezimbili zokucubungula: eyokuqala iwukusebenzisa insimbi eyindilinga ukusika nokushisa ibenze ibe yindilinga engenalutho eqinile, bese yenza ukucubungula ngomshini. Okwesibili ukubumba ipuleti lensimbi engagqwali elisikwe libe yisimo esiyindilinga emshinini omkhulu wokunyathelisa ukuze kutholakale indawo engenalutho ye-hemispherical, ebese ishiselwa ibe yindilinga engenalutho ukuze icutshungulwe ngomshini. Le ndlela inezinga eliphezulu lokusebenzisa impahla, kodwa amandla aphezulu Umshini wokunyathelisa, isithando sokushisa, nemishini yokushisela i-argon kulinganiselwa ukuthi idinga ukutshalwa kwezimali kwe-3 million yuan ukuze kwakhiwe umkhiqizo. Le ndlela ayifanele imboni yethu.
(3) Indlela yokuphotha
Indlela yokuphotha insimbi iyindlela ethuthukisiwe yokucubungula enama-chips amancane nangenawo. Kungokwegatsha elisha lokucubungula ingcindezi. Ihlanganisa izici zobuchwepheshe zokubumba, ukukhishwa, ukugingqa nokuginqika, futhi inokusetshenziswa okuphezulu kwezinto ezibonakalayo (kufika ku-80-90%). ), ukonga isikhathi esiningi sokucubungula (imizuzu engu-1-5 ukwakha), amandla wezinto ezibonakalayo angaphinda aphindwe kabili ngemva kokuphotha. Ngenxa yokuxhumana kwendawo encane phakathi kwesondo elijikelezayo kanye nendawo yokusebenza ngesikhathi sokuphotha, impahla yensimbi isesimweni sokucindezela okubili noma okuthathu, okulula ukusilimaza. Ngaphansi kwamandla amancane, ukucindezeleka kokuxhumana kweyunithi ephakeme (kufika ku-25- 35Mpa), ngakho-ke, okokusebenza kunesisindo esincane futhi amandla aphelele adingekayo mancane (ngaphansi kwe-1/5 kuya ku-1/4 yomshini wokunyathelisa). Manje isiqashelwa imboni yama-valve yangaphandle njengohlelo lobuchwepheshe bokucubungula okuyindilinga okonga amandla, futhi iyasebenza Ekucubunguleni ezinye izingxenye ezijikelezayo eziyize.
Ubuchwepheshe bokuphotha busetshenziswe kabanzi futhi bathuthukiswa ngesivinini esikhulu phesheya. Ubuchwepheshe nemishini kuvuthiwe kakhulu futhi kuzinzile, futhi ukulawulwa okuzenzakalelayo kokuhlanganiswa kwemishini, kagesi kanye ne-hydraulic kuyabonakala. Njengamanje, ubuchwepheshe bokuphotha buye bathuthukiswa kakhulu ezweni lami, futhi sebungene esigabeni sokuthandwa nokusebenziseka.
2. Izimo zobuchwepheshe ze-sphere yokuphotha ayinalutho
Ngokwezidingo zokukhiqiza zefekthri yethu futhi kuhlanganiswe nezici zokuphenduka kokuphotha, lezi zimo zobuchwepheshe ezilandelayo zidwetshwa:
(1) Ukuphotha okungenalutho nohlobo: 1Gr18Nr9Tr, 2Gr13 ipayipi lensimbi noma ipuleti lensimbi;
(2) Ukuma nokwakheka kwendilinga ephothayo akunalutho (bona uMfanekiso 1):

3. Isikimu sokuphotha
Umthelela we-sphere spinning uhlukile ngenxa yezinhlobo ezingenalutho ezikhethiwe. Ngemuva kokuhlaziya, izixazululo ezimbili ziyatholakala:
3.1. Ipayipi lensimbi indlela yokuphotha entanyeni
Lolu hlelo luhlukaniswe ngezinyathelo ezintathu: isinyathelo sokuqala ukusika ipayipi lensimbi ngokosayizi bese ulibopha ku-spindle chuck yethuluzi lomshini wokuphotha ukuze uzungezise ne-spindle. Ububanzi bayo buyancipha kancane kancane futhi buvaleke (bheka uMdwebo 2) ukuze kwakheke i-semi-circular sphere; Isinyathelo sesibili ukusika i-sphere eyakhiwe bese ucubungula i-welding groove; isinyathelo sesithathu ukushisela ama-hemispheres amabili nge-argon solitary welding. I-sphere engenalutho edingekayo ayinalutho.

Izinzuzo zendlela yokuphotha ipayipi yensimbi: akukho sikhunta esidingekayo, futhi inqubo yokwakha ilula; ukungalungi ukuthi: ipayipi elithile lensimbi liyadingeka, kukhona ama-welds, futhi izindleko zepayipi lensimbi ziphakeme.